12000 BPH Automatic Mineral Water Mineral Water Filling Line （KSCGF-32）

Automatic mineral water filling production line

Product introduction of automatic mineral water filling production line:
The automatic mineral water filling production line combines the three functions of washing, filling and capping in one body, and the whole process is automated. It is suitable for filling fruit juice beverages and fruit tea beverages in high temperature resistant polyester bottles, and it is also suitable for mineral water, pure and pure. Water and other non-gas beverages, this machine is made of high-quality SUS304 material, the main parts are precision processed by CNC machine tools, and the whole machine adopts advanced photoelectric detection of the operating status of each component, with no bottle no filling, no bottle no cap ,high degree of automation.

 

The main production technical parameter table of the KSCGF series filling machine of the sunrise water filling line:

Model	KSCGF-8	KSCGF-32	KSCGF-32-A
Heads	18-18-6	24-24-8	32-32-8
capacity	8000 Bottle per hour	12000 Bottle per hour	15000 Bottle per hour
Suitable bottle	φ=50-97mm H=150-320mm,V=500-1500ml
Motor power	8kw	9kw	6kw
Dimension	2500*	2800x	3360*
(L*W*H)(mm)	1200*	2200x	2540*
	2300	2300	2500
Weight(kg)	4000	6000	7200

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Why choose sunrise automatic water filling machine?
1. The automatic mineral water filling production line is mainly used for beverage operations: this machine combines the functions of washing, filling and capping into one.
2. The whole process is automated, which is suitable for filling juice and mineral water in polyurethane bottles and plastic bottles. The temperature control device can also be used for hot filling.
3. The adjustment of the adaptable bottle shape of each part is realized by the rotation of the handle, which is easy and convenient, simple and fast.
4. Filling method: The new type of micro-pressure filling is adopted to make the filling speed faster and more stable. Therefore, compared with the machine of the same specification, this machine has higher output and greater efficiency.
5. This machine adopts advanced OMRON programmable frequency converter (PLC) to control the automatic operation of the machine, and the bottle feeding chain adopts frequency conversion speed regulation, which cooperates with the host frequency conversion to make the bottle feeding operation more stable and reliable. The photoelectricity detects the running status of the components, with a high degree of automation and easy operation. On this basis, the filling part of this machine is changed to form a low vacuum filling method. It is suitable for filling wine, soy sauce, and other materials in glass bottles. The sealing method can be equipped with metal anti-theft caps and plastic caps. It is an ideal equipment for beverage manufacturers.

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Summary of the host of the new KSCGF series automatic spring water filling line:

New Full Automatic Spring Water Bottling Filling Machine is characterised by very high productivity, high levels of efficiency and a great variety of containers to be handled: from small single-serve sizes (200 ml) to large 18-20 litre sizes for water dispensers.
The packaging must be attractive, original and with a strong product identity, to offer good visibility in an increasingly competitive market. As well as the aesthetic appearance, functional and ergonomic aspects also play an important role.
Sunrise is able to provide incomparable consultancy during development of the packaging, thanks to a wide experience in designing and manufacturing of preforms and containers, and above all to an ongoing commitment to research and development of ever new, high performance and innovative packaging solutions.

 

Water is a delicate product that is sensitive to changes in taste and smell. For this reason. Sunrise lines are designed to guarantee high standards of cleanliness and sanitation. Furthermore, considering the generally low cost of the filled product, great attention is given to reducing the management costs of these types of lines, together with the cost of the container (lightened necks and bottles, by designing a dedicated preform or optimising the production process for existing ones) and that of consumables in general.

Particularly suitable for this sector is the Sunrise Bloc: an integrated blowing/filling/capping system that, both using rotary or linear blowers, guarantees a series of logistic advantages, high levels of hygiene, flexibility, reduction in consumption and it is the best solution to handle ultra light-weight bottles.

 

Our great packaging experience and top class technological solutions enable us to create complete mineral water systems that are flexible, reliable and high performance, maintaining the quality and safety of the bottled product and allowing differentiation and profitability targets to be met.

 

 

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New Full Automatic Spring Water Bottling Filling Machine Applicable Products:

Still and sparkling spring and mineral water, flavoured water, functional water, distilled water.

PET is the preferred packaging material, it is transparent like glass but it is light-weight, unbreakable and can easily be customised into a wide variety of shapes.

 

New Full Automatic Spring Water Bottling Filling Machine Advantages:

• Italian design that combines bottle aesthetics and mechanical performance
• Lightweight packaging. Finding the best compromise between lightest possible weight and mechanical resistance, to support filling line handling, storage and transportation and to guarantee the shelf-life
• New neck and new base design, to reduce weight where it is not needed and to improve container stability
• Ergonomic shape to improve the consumer’s grip also in case of lightweight bottles
• Wide range of solutions for large size containers (from 0.5 to 20 litres): stackable, self-collapsible, returnable or one-way 5 gallon containers for dispensers, innovative handle solutions

New Full Automatic Spring Water Bottling Filling Machine Products:

sunrise products include a wide range of solutions for the manufacture of preforms and containers, filling, process and secondary packaging, able to satisfy all the needs of the mineral water market in terms of bottle shapes, products and productivity.

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Mechanical composition of automatic mineral water filling line:

• Water Treatment Machine

Used for pure water, mineral water and other bottled water,water for food and beverage production.

It is mainly composed of the following equipment: pre-treatment system (water tank,multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device) ,product water tank and so on.

 

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• Blow Moulding Machine

Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available;

It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc;

The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area;

The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes.

 

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• Bottle Unscrambler

KY series bottle unscrambler is the latest generation of fully automatic intelligent bottle unscrambler. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming functions, suitable for a variety of bottle types. The shape of the whole machine is made of high-quality stainless steel, which is sturdy and durable, runs smoothly, reduces the number of labor, reduces production costs, and increases the bottle output speed without increasing the load. The automatic bottle unscrambler is a supporting equipment for soft drink filling, which is used to transport the disorderly PET bottles to the production line neatly to improve production efficiency.

 

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• Air Conveyor System

The air conveying line is a device that uses wind to transport empty PET bottles, which is widely used in the transportation of PET empty bottles in the beverage industry. It realizes that the empty bottles produced from the bottle blowing machine are directly transported to the filling machine for disinfection, washing, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs.

 

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• Water Filling Machine

Water filling line production capacity is usual in 1,0000-12,000bph, 500ML PET bottles are available;

Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts;

Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316;

Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line;

The whole production filling line accuracy is ±3mm;

We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle.

 

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• Water Blowing Machine

1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous.

2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.

 

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• Inkjet Printer

1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute).

2. Running time: 12000 hours

 

 

• Capping Liquid Level Inkjet Code Detection Machine

The capping liquid level coding detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the high-speed PET bottle bottling production line capping, liquid level, and coding detection. With mature technology and rich experience, we can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, bottleneck deformation, miscellaneous cover, liquid level detection, etc.

 

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• Shrink Sleeve Label Machine

The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.

Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.

High speed, high accuracy, stable performance.

Easy to operate and look elegant appearance.

 

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• Auto Film Wrap Packaging Machine

1.Small footprint and small energy consumption

2.Low operating cost.

3.High efficiency and stability, simple operation.

4.PLC control, quality assurance.

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• Auto Carton Packaging Machine

1.Low operating cost.

2.High efficiency and stability, simple operation.

3.PLC control, quality assurance.

 

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• Automatic Palletizer Machine

 

Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.

PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.

Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.

Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.

Apply to carton and film packing products palletizing.

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• Automatic Film Winding Machine

 

1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations.

2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set.

 

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